Brain Observe

Three autonomous modes. Continuous vigilance.

Brain doesn't sleep, go on vacation, or forget. Watchdog checks health every 5 minutes. Responder acts on events in real time. Optimizer learns daily. This is the recurring-revenue pillar of the product.

Autonomous Modes

Different cadences. Different jobs.

🐕

Watchdog

Every 5 minutes

Scans system health: driver status, tag staleness, alarm flooding, program deadlocks, resource leaks. Auto-creates tickets with full context. Slack / Teams / email notifications. Think of it as a dedicated maintenance engineer reviewing your cabinet 288 times a day.

What it checks

  • ›Driver communication status
  • ›Tag update frequency (detecting stuck values)
  • ›Alarm flood patterns
  • ›PLC program CPU cycles
  • ›Memory pressure on controller and Jetson
  • ›Disk I/O on historian
  • ›Network jitter on Modbus bus
⚡

Responder

Real-time events

Pre-approved rules execute instantly on alarm triggers, threshold breaches, or driver failures. Shut down a heater the moment it overshoots. Open a bypass valve when pressure spikes. Close the main breaker on ground fault. Operator approved once — Brain remembers forever.

Example rules

  • ›If temp_reactor > 95°C for 10s → set SSR_heater=0 AND alarm admin
  • ›If pump_1 current < 0.5A AND pump_1_state=RUN → mark fault, start backup pump
  • ›If network_jitter > 50ms for 30s → switch protocol to redundant path
📈

Optimizer

Daily

Analyzes 24 hours of historian data. Identifies PID tuning opportunities. Suggests setpoint adjustments based on actual vs target behavior. Generates efficiency reports. Detects drift before it becomes a problem.

Examples

  • ›PID_temp_zone_1 overshoots 8% on startup — recommend Kp reduction
  • ›Compressor runs 14% more than needed — reduce setpoint from 8 to 7 bar
  • ›Night shift uses 31% more energy than day — schedule unused zones down

Approve & Remember

Your operators teach Brain what's normal. Brain remembers forever.

Day one: Brain asks before every Tier-3 control action. Day thirty: 20+ rules run autonomously. The more your operators approve, the more Brain handles without prompting. This is how industrial AI actually scales.

Week 1

01

Operator approves 5 times per day

Brain asks before every Tier-3 control action.

Week 4

02

2 times per day

Rules accumulate. Brain handles routine patterns autonomously.

Month 3

03

Autonomous on routine operations

20+ pre-approved rules in play. Operators focus on exceptions.

Proactive Insights

Daily summary cards. Open Brain. See what matters.

Insights page shows trends, anomalies, and optimization opportunities. No digging through logs. Brain surfaces what needs attention.

🔥predictive

Heater 3 showing thermal drift

may need calibration in 2 weeks

View details →

⚡anomaly

Energy usage up 12% vs 30-day avg

investigate night shift

View details →

✅health

All 14 critical alarms acknowledged within SLA

this week

View details →

Automation that watches itself.

SEE OBSERVE LIVE →TECHNICAL DETAILS